A PCB circuit is the key component of every electronic device. So, you can imagine the demand for the PCB circuit in this era of advanced electronic technology. To compensate for the demand, the electronic manufacturer has also required a PCB circuit supply parallel to the need. In this situation, High Volume PCB Assembly acts as a boon for designing the PCB.
A high-volume PCB assembly can produce 1000 to 10000+ PCB circuits in each cycle. The main aim of High-Volume PCBs is bulk production.
This post will give you detailed information about high-volume PCB assembly and its benefits in industrial production.
What is a High-Volume PCB Assembly?
PCB Assembly is categorized depending on the volume of manufacturing material. High volume PCB assembly is one of the very important types of them. It is called “high volume PCB assembly” because of its potential for mass production of the circuits.
The high-volume PCB Assembly technique is automatic, which increases the production rate. It is an eco-friendly process, not to harm Nature. The circuits which are created are uniform, efficient, and consistent.
Why is the High-Volume PCB Assembly a blessing for PCB Design?
Not only one, but the benefits of the High-Volume PCB Assembly are many. The professional PCB manufacturer suggested High volume PCB because of its numerous advantages in the PCB design. The reasons to say the High-Volume PCB Assembly is a blessing are –
- The mass production of design and prototype in one time:
If you don’t use the high-volume process, you have to design 1000 circuits differently for each circuit, which is time-consuming, but it fastens the designing process thousands of times when you use the high-volume process. You have to put your efforts in one time, and thousands of circuits will produce automatically. If you give your keen attention to make the prototype circuit error-free for one time, the same error-free circuit will produce in multiple numbers.
But at the same time, as a manufacturer, you have to be careful about the sample prototype which will replicate the whole production.
Because of its uniformity, it is good for projects which need similar prototypes throughout the project.
- Time shortening process:
High volume PCB assembly is intended to shorten the production time of the circuit. The prototyping time also reduces the duration of every point of the production method. Because this process is automated, you can produce circuits any time you want independently without labor. Just not the time, but it also reduces human effort and the engineering required in every project.
Plus, its advanced technology can narrow down the production during necessity, so it’s not like it will give you only a fixed number of circuits that you do not even need, but it will provide you exactly that much circuit in which amounts your project requires.
- Consistency of production:
Once you set the circuit prototype in the manufacturing process, thousands of the circuits will be produced automatically, so there is always a uniformity in the high-volume PCB assembly process. So, consistency in production is a very crucial element of this kind of production. These criteria distinguish this automated process from human-assembled production, where the employees’ carelessness can affect the quality.
- Consistency in Quality:
Because of the similarities in every circuit, the circuit’s quality is consistent from the first to the last. If you test any one of the circuits, you can predict all others’ quality too because they all are examined in similar deliberation.
To check the functionality of the circuit’s high volume PCB circuits are going through some advanced testing methods like an onboard test, X-ray test, etc. This modern investigation ensures the quality and capability of each circuit produced.
Cost efficiency is another vital benefit of high-volume production. It makes the project budget lower than usual with some important cost deduction ways.
As the circuit produces in a bulk number, the resource materials are required in large amounts. So, the materials are purchased in a larger volume. When the materials are bought in an ample amount, the market gives a big discount on it.
A similar scenario is applicable for the testing cost and labor cost also. In simple words, a high-volume process reduces the overall production cost of the PCB circuit.
- Help to stand up in the competitive market:
As the market demand increases, everyone needs products from such companies to deliver the product within no time. To compete in such a market, you have to be that fast. In such situations, a high-volume PCB production process is very reliable.
To be with the growing market, you need to update your production process from time to time. And now it is the trend of automation. If you don’t go with the flow, you will be backdated in strategy and eventually kicked out from this industry. So, our best suggestions are to run with the customer’s demands and use a high-volume PCB assembly procession to get the best results.
But, when choosing the partnering company of high-volume PCB manufacturing, take background checks of the company. High-volume PCB production will be the right decision for your company.